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In Class Demonstrations:

• Download the Hinge Plate

• Salad Bowl 
• Tip Bucket 
• Outlet Plate 

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• Terminology Comprehension Section (TCS) (short answer, multiple choice, True False questions) (20pts)

• Class Design Section (CDS) (20pts)

• Part 1 (10pts) one of the parts from last week's Class Design Projects
• Material, Completeness with symmetry (1pts)
• Orientation (1pt)
• Fully defined sketches with dimensions (2pts)
• Extrude, Feature Fillet, Shell, Extrude Cut for holes (1pt each)
• Mass and Center of Mass (Hint, Extrude blind for direction to toward the front, not the Mid Plane) (2pts)
• Extras and errors
• Part 2 (10pts) new part to be modeled in class 
• Units millimeters, Material (1pt)
• Completeness with symmetry, origin on the Front Plane (direction toward the back), Right and Top Planes in the center (2pts)
• Fully defined sketches with dimensions (2pts)
• Rename your Extrude Boss/Base Features to “Base 1” and “Base 2” Cut Extrudes to “Side Holes” and “Vertical Holes” (Hint, cut these holes from the Right and Top Planes, Through All Both) (1pt)
• Extrudes (4), Feature Fillet, Shell, Extrude Cut for holes (4) (2pts)
• Mass and Center of Mass (see drawing) (2pts)
• Extras and errors

 
• Final Design Section (FDS) (10pts)

• Final Design Project Proposal, due at the beginning of class on Wednesday - or before class via email.

Topics this week include:

• Fake (alternative) Template Files, 
• Different Sketch Tools including the 3 point arc, tangent arc, centerpoint arc, center of circle on line (tangent) collinear sketch relation, angle lines and dimensions.  Command Manager customize option, 
• Features: Hole Wizard.

• Press Plate                  - 
• Press Wedge Block    - 
• Schmet's Hook            - 
• Switch Plate                -  
• In Class - Hinge Plate    - 

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• Terminology Comprehension Section (TCS) (short answer, multiple choice, True False questions) (20pts)

• Class Design Section (CDS) (10pts)
• Part 1 (10pts) one of the parts from Week 2's Class Design Projects
• Units, Material (1pt)
• Origin at bottom, Front Plane Extrude forward (1pt)
• Fully defined sketches with dimensions (1pt)
• Features (1pt)
• Hole Wizard (2pts)
• Mass and Center of Mass (4pts)
• Extras and errors
• Part 2 Clip Roller (20pts) new part to be modeled in class 
• Units inches, 4 numerals after decimal (1pt), Material (1pt) 
• Origin at the center of the circle, Right Plane (Mid Pane Extrusion) (1pt)
• Fully defined sketches with dimensions (2pts)

Features: Extrudes (3pts), Mirror (1pt), Feature Fillet (1pt), Chamfers (2pts) Hole Wizard (2pts)
• Rename your features, see image to the right for suggested feature order (2pts)
• Mass Center of Mass (see drawing) (4pts)
• Extras and errors

 
• Final Design Section (FDS) (10pts), Final Design Project (FDP) start your first part.
• Material (2pts)
• Orientation, Symmetry (1pt)
• Fully defined sketches with dimensions (2pts)
• At least 4 Features or a complicated sketch (4pts)
• Rename your Features (1pt)

• Sarrus Base Plate                - 
• Sarrus Pin                             - 
• Sarrus Wheel Mount             -  
• Sarrus Hinge Plate                - 

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• Terminology Comprehension Section (TCS) (short answer, multiple choice, True False questions) (20pts)

• Class Design Section (CDS) (20pts)
• Part 1 (10pts) one of the parts from Week 3's Class Design Projects
• Modify the elements of the part (1pt)
• Units inches, 4 numerals after decimal, Material (1pt)
• Origin location, Correct plane (extrude mid plane) (1pt)
• Fully defined sketches with dimensions (1pt)
• Modify length and width (1pt) modify Linear Pattern (1pt)
• Suppress feature - Mass Center of Mass (4pts)
• Extras and errors
• Part 2 - Postion Guide (20pts) new part to be modeled in class 
• Units millimeters, 2 numerals after decimal (1pt), Material (1pt)
• Origin at the center of the knob, correct plane (extrude up) (1pt)
• Fully defined sketches with dimensions, model integrity (3pts)
• Features: Extrude (1pt), Extrude Cut (1pt), Linear Feature Pattern (1pt) Extrude Cut (1pt), Hole Wizard (2pts), Extrude Cut (1pt), Revolved Boss/Base (1pt)
• Rename your features, see image to the right for suggested feature order (2pts)
• Mass, Center of Mass (see drawing) (4pts)
• Extras and errors

 
• Final Design Section (FDS) (30pts), Final Design Project (FDP) create 2 more parts (3 total)
• Material, model completeness, orientation, symmetry (if needed) (3pts)
• Fully defined sketches with dimensions (2pts)
• At least 4 Features (4pts)
• Rename your Features (1pt)
• Errors and Extras

• Sarrus Wheel                  - 
• Sarrus Push Rod             - 
• Hammer Handle               - 
• Sarrus Wheel Guard         -  

Week 4 Instructional Videos, click here

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• Terminology Comprehension Section (TCS) (short answer, multiple choice, True False questions) (20pts)

• Class Design Section (CDS) (20pts)
• Part 1 (10pts) one of the parts from Week 3's Class Design Projects
• Modify the elements of the part (1pt)
• Units inches, 4 numerals after decimal, Material (1pt)
• Origin location, Correct planes (1pt)
• Fully defined sketches with dimensions, model integrity (1pt)
• Mass Properties
• Part 2 - Crucible Bucket (20pts) new part to be modeled in class 
• Units inches, 2 numerals after decimal, Material (1pt) 
• Fully defined sketches with dimensions, model integrity (3pts)
• Features: Lofted Boss/Base (2pts), Swept Boss/Base (2pts), Revolved Boss/Base (2pts), Three Planes (3pts), Split Line (1pt), Mirror (1pt)
• Rename your features, see image to the right for suggested feature order (2pts)
• Mass, Center of Mass (see drawing) (3pts)
• Extras and errors

 
• Final Design Section (FDS) (30pts), Add more parts or add more features to existing parts (each part gets two points) and each average feature gets one.  Multiply these values together and add them up to receive a total score of 40 points (proportionally rounded up), the more stuff the more points.
• Material, model completeness, orientation, symmetry (if needed) (20% off each)
• Fully defined sketches with dimensions (20% off each)
• Descriptive Part Name, Rename your Features (10% off each)
• Errors and Extras

• The Hammer (click here: hammer head part)  

• The Sarrus Mechanism Assembly                 - 
•   The Sarrus Hinge Plate with Configurations 

Week 5 Instructional Videos, click here
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• Terminology Comprehension Section (TCS) (short answer, multiple choice, True False questions) (20pts)

• Class Design Section (CDS) 40 points total

• Out of Class Project – The Sarrus Assembly (20pts)
• Standard ANSI Inch, 3 units after the decimal (3pts)
• Base Plate fixed to the Origin (2pts), planes coordinated (2pts)
• Wheel Mount Fully Defined and mated in Slot (1pt)
• First Hinge Plate Fully Defined and mated in Slot (1pt)
• Hinge Plate Form (Configurations) (2pts)
• Remaining Hinge Plates, five, with flexibility (1pt) 
• Pins defined, six, mated in Hinge Holes (2pts)
• Wheel defined with rotation (1pt)
• Wheel Guard Fully Defined (1pt)
• Toolbox Machine Screws, two, Fully Defined (2pts)
• Appropriate Motion (2pts) 
• Extras and errors
• In Class Project – The Hammer Hanger Assembly (see instructions) (20pts) 
• Hammer Hanger Plate: 
• Standard ANSI Inch, 3 units after decimal (1pt), AISI 316 Stainless Steel Sheet (1pt), Rename your features (1pt), Model complete, Mass Properties (2pts)
• Hammer Hanger Hook: 
• Standard ANSI Inch, 3 units after decimal (1pt), AISI 316 Annealed Stainless Steel Bar (1pt), Rename your Sketches, Planes and Features (2pts), Model complete, Mass Properties (2pts)
• Hammer Hanger Assembly: 
• Hammer Hanger Plate Fixed to the Origin (2pts)
• Hammer Hanger Hook, Coincident Mate - Right Plane to the Right Plane of the Assembly (1pt), Concentric Mate - circular surface to circular surface of the Hanger Plate (1pt), Parallel Mate – Front Plane to the Front Plane of the Assembly (1pt).
• Insert Hammer Sub-Assembly (look for Assembly files) (1pt), Rotate sub assembly approaching proper orientation (1pt)
• Hammer Coincident Mate – Front Plane to Right Plane of Assembly or Hook, (1pt), Distance Mate between top of handle and Top Plane of Hook of 1.1 inches (1pt), Distance Mate between the Top Plane of the Hammer and the Front Plane of the Hook of 1.0 inches (1pt). 
• Before you send the file, unsupress the Parallel Mate (2pts) - the hammer and hook should swing.(2pts)
• Extra credit for a Limit Mate on this mate 

 
• Weekly Design Evaluation - Week 6 - Final Design Section - 20 Points
• Appropriate part fixed to the Origin (5pts)
• Planes coordinated (5pts)
• Appropriate Mates (6pts)
• Provide some sort of motion (4pts) 
• Hole Wizard Holes and Toolbox Fasteners (extra credit this week, required next time)
• Material, model completeness, orientation, symmetry (if needed) (20% off each)
• Fully defined sketches with dimensions (20% off each)
• Descriptive Part Names, Rename your Features (10% off each) Errors and Extras

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Week 7 - Class Design Projects, This week we are working on your FDP Parts and Assemblies and the Spur Gear design project.

• Spur Gear Design Project formulas, as described on Wednesday, solve these before class on Friday, click on the image below for a printout.  Go to the Week 7 Instructional Video page for additional information. 

Week 7 Instructional Videos, click here
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• Terminology Comprehension Section (TCS) (short answer, multiple choice, True False questions) emphasis on Assemblies and gear terminology (20pts)

• Class Design Section (CDS) 60 points total
• Out of Class Project – The Spur Gear Design Project (40pts)
    Pinion           Wheel
• Standard ANSI Inch, 4 units after decimal (1pt), Material of your choice (1pt), Rename your features (1pt), Model complete (3pts)
• Properly derived Do, Dp, Dr, (2pts each gear)                     I 
• Dpp, Db (2pts each gear)                                                     I 
• Ta (2pts each gear)                                                              I 
• Tooth Root Perpendicular (2pts each gear)                         I 
• Xc (2pts) 
• Movement with Physical Dynamics (10pts)
• Gear Mate, works correctly (6pts)
• Extras and Errors

 
• In Class Project – Gear Modifications (20pts) 
• Take a screenshot of a spur gear design and emulate it...

• Weekly Design Evaluation - Final Design Section - 30 points total 
• FDP Project - (30pts)
• Total score, per the Grade Sheet "WDE FDS" tab, of 30 points.  See the video linked on the Week 7 Instructional Video page for how this is graded.
• Material, model completeness, orientation, symmetry (if needed) (10% off each part)
• Fully defined sketches with dimensions (10% off each part)
• Descriptive Part Names, Rename your Features (10% off each part)
• Errors and Extras
• FDP Part modifications 20 points total
• Design Table (10pts)
• Pick a FDP part and include a Design Table per the video in the Week 7 Instructional Video Page (1pt)
• Must have at least 6 Excel generated configurations with variations on dimensional values (6pts)
• 3 Excel generated derived configurations to suppress or unsupress a feature (3pts)
• More configurations for extra credit (0.5 pts each) 
• Rib Feature (10pts)
• Pick a FDP part and include a Rib Feature per the video in the Week 7 Instructional Video Page, must be properly defined (10pts)

• Information on making a selection for the SolidWorks toolbar, application or function that you wish to demonstrate to the class as a portion of your FDP presentation during the class final.  (click on the image for more information)

• Drawing of the modifed Sarrus Wheel Mount (coming in class) 

Week 8 Instructional Videos, click here
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• Terminology Comprehension Section (TCS) (short answer, multiple choice, True False questions) emphasis on Drawings and Assemblies (20pts)

• Class Design Section - 60 points total
• Out of Class Project - 10 points total
• Drawing Template Title Block Items (from your printed Sarrus Wheel Mount drawing below 
• Looks complete (1pt)
• Company name filled in and within in border (modify text size)(1pt) 
• File name fits (modify text size)(1pt)
• Unless Otherwise Specified section filled in properly (1pt)
• Interpret Geometric Tolerancing section filled in properly (1pt)
• Logo, effort, unique, (2pts) fills the box, company name, address, phone number, web address (2pts)
• Proprietary section filled in (1pt)
• In Class Project – Sarrus Wheel Mount Parts, part Modifications, Assembly and Drawing - 60 points total
• Sarrus Wheel Mount Sub-Assembly with new parts and modified parts - 20 points total
• Open your Sarrus Wheel Mount part and make the following modifications and create some new parts:
• ....
• New Sarrus Wheel Mount: Material, Mass Properties
• Create a new part...
• Create a sub-assembly...
• Appropriately defined 
• Send Pack and Go of assembly
• Sarrus Mechanism Assembly - Revised - 20 points total
• Suppress the Wheel Guard
• Create an inside washer to be placed between the Sarrus Wheel and the Sarrus Wheel Mount Sub-Assembly named Sarrus Wheel Mount Washer using existing model geometry
• Create a new configuration of this part for the outside washer with a 1/8" cotter pin hole in it.
• Provide a corresponding hole on the Sarrus Wheel Mount Pin part designed above
• Insert the Sarrus Wheel Mount Assem, in lieu of the Sarrus Wheel Mount part, and fully define this assembly to the Sarrus Mechanism Assembly
• Download a 1/8" cotter pin from 3D Content Central from Rhodes Wilkinson
• Insert the washers and cotter pin in the appropriate locations, fully defined
• Make certain that all parts in the assembly are appropriately defined
• Sarrus Wheel Mount Drawing - 20 points total 
• Drawing
• 3 standard views (HLR), isometric view (Shaded), section view  of the Front View – positioned to the right of the Right View (HLV), detail view of the Top View of the Hole Wizard Hole
• View Titles labeled, centered, proper layer
• Views centered with consistent offsets, 
• Dimensions, complete, proper layer, dimension leader offsets 
• Hole Wizard callout on a detail view
• Note section with fabrication details and Mass Properties - Mass and Center of Mass
• Print this on ANSI B sized paper
• Weekly Design Evaluation - Week 9 - Final Design Section - 60 points total
• Name of the toolbar, application or function that you wish to demonstrate (10pts):
• FDP Project - (50pts)
• Total score, per the Grade Sheet "WDE FDS" tab, of 50 points.  See the video linked on the Week 7 Instructional Video page for how this is graded.
• Fully defined sketches with dimensions (not counted if not fully defined)
• Descriptive Feature names (10% off each part)
• Descriptive Part Names, material, orientation, symmetry (if needed) (10% off each part)
• Mated not intersecting parts, parts not fully defined when they should be (10% off each part)
• Errors and Extras

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Week 9 Instructional Videos, click here
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• Class Design Section - 20 points total, Create a revolved feature part similar to the wine glass demonstrated in Video 23 on the Week 3 Instructional Video page.  It can be any object that can be produced using a revolved feature such as, but not limited to, a vase, candle stick holder, coffee cup or mug, jar, bottle, lighting fixture, drinking glass, dinner plate, etc… look around, find something that can be modeled - measure it and create it. 

• Revolved feature part – 20 points total
• Must contain: lines arcs and a style spline and multiple features if desired (3pts)
• At least 30 sketch entities in the primary and one other feature including model lines, arcs, style splines, reference geometry, and dimensions (6pts)  Extra credit for more.
• Fully defined sketches (3pts)
• Descriptive part name (2pts)
• Renamed features (2pts)
• Symmetry (1pt)
• Material or Appearance (2pts)
• Color (1pt)
• Errors and Extras
• Send part
• Photo real image using PhotoView 360 – 20 points total
• Material (4pts)
• Scene (2pts)
• Lights (2pts)
• Camera (3pts)
• Object fills image (2pts)
• Object centered in image (2pts)
• Good orientation (1pt)
• Image size 800px x 450px or 600px x 1067px (3pts)
• Errors and Extras
• Send image

• Information on some general guidlines for your Final Design Project presentation.  click on the image for more information)

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Week 10 Instructional Videos (week 9 continued), click here
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• Class Design Section - 40 points total

• Generalized grading criteria for all drawings include:
• B size to a pdf file in color (send pdf), then print the pdf in the lab in grey scale, full size (measure this), (color for Cover Sheet), ANSI dimensioning standard, units, appropriate precision, appropriate sheet scale, views laid out with appropriate spacing and symmetry.
• Title Block items as described throughout the quarter, all CAPITALs, logo (unique with company information), part description, file name, company name, units of measure, dimensioning standard, confidentiality statement (filled in with your company name), material, drawn by (your initials) and date, checked by and date, etc… 

 
• Specific Grading Criteria:
 
• Drawing Template of your FDP - Title Block Items and Drawing Layout (random part drawing selected) 10 points total.
• All CAPITALs (1pt)
• Logo - effort, unique, (1pt) fills the box, company information including: name, address, phone number, web and email address (1pt)
• Company name section (1pt)
• Part description section (1pt) file name section (fits) (1pt)
• Material, Weight, Units of measure sections (1pt)
• Drawn by (initials) and Draw date - today’s date (1pt)
• Interpret Geometric Tolerancing section (1pt)
• Dimensioning standard, Confidentiality statement section (1pt)
• Errors and Extras
• Cover Sheet drawing of the assembly of your FDP, graded as follows - 10 points total
• Image(s) of the assembly or an important part of the assembly (will check the assembly for the items below when grading the final)
• Material on parts in the assembly (1pt), Scene (1pts), Lights on (1pt), Camera (1pt)
• Object fills image (1pt), Object centered in image (2pts)
• Aspect ratio 16:9 (1pt)
• Errors and Extras
• Part drawing (1) of your choice from your FDP, graded as follows - 10 points total 
• ANSI dimensioning standard, units, appropriate precision, appropriate sheet scale (1pt)
• 3 standard views with at least 2 Display Styles (1pt)
• Isometric view with Shaded or SWE Display Styles (1pt)
• 2 extra views – choosing from the Detail View, Projected View, Section View, Crop View or others, has to add to the information attempting to be demonstrated with your project (1pt)
• Dimensions complete, organized, extension line offsets, Dimension layer 10 minimum (1pt), 2 different types of tolerances on the appropriate features on your parts (1pt)
• At least 3 Datums and 2 unique Feature Control Frames, on the appropriate toleranced dimensions for the appropriate features or surfaces referring to the datums (1pt), need to make sense, use your guidebook (1pt)
• Note section with fabrication details and Mass Properties (1pt)
• Views and annotations laid out with appropriate spacing and symmetry (1pt)
• View titles - Sheet Notes layer, CAPITALs, centered below and underlined (1pt)
• Errors and Extras
• Exploded assembly drawing of your FDP assembly, graded as follows – 10 points total
• Create new isometric type view with a different orientation (if needed) to make it more readable in a drawing (1pt), organized with edge and object offsets, HLR, proper scale so that it fits but not too crowded (1pt)
• Bill of Materials, on the Sheet Notes layer, organized and neat, consistent  row height, rows in logical order, filled in, CAPITALs (1pt), numbers centered, text left justify (1pt), Columns include – and in order: Item Number, Description, Material, Part Number and Quantity categories (1pt), get started on this, does not have to be completely full.
• Balloons, circular split line for all parts, item number/quantity (1pt), organized, easy to read, magnetic line, no overlapping lines, Sheet Notes layer (2pts)
• Explode Line Sketches, complete, neat, organized, no stacks, lots of clearance (2pts) Get started on this, does not have to be complete.
• Errors and Extras


At the end of the evlaution, provide the following items:
Printed drawings complete after class, I leave at noon.
Send pdf drawing files after class, before noon
Markup at the instructor's podium

• A sample drawing set for your Week 11 WDE of your FDP.  Cover page, assembly page with Exploded View, Balloons and BOM and a part drawing with dimensioning and GD&T items.  Print per the specifications on the Student Resources page.

 

The CSWA Sample Test - Everyone should be well prepared for this!

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• Final Design Project Scoring Requirements, see the Week 7 Instructional Video Page  and the Grade Sheet under the FDP Score tab
• Final Design Project Drawing Requirements click there
• Final Design Project Presentation Guidance click there
• Final Design Project Peer Evaluation, see the Grade Sheet under the FDP PEF tab

• Printed drawings before the beginning of the presentations
• Send pdf drawing files before the beginning of presentations
• Send FDP Assembly "Pack and Go" zip file before the beginning of presentations
• Send FDP Drawing "Pack and Go" zip files (5 total zip files) before the beginning of presentations
• FDP Peer Evaluation booklet at the end of presentations